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Maintenance Management

May 2024

Smart Trac Ultra

The Smart Trac Ultra monitors vibration, temperature, running hours, and RPM data in real time, and is equipped with Fault-Finding and Auto Diagnosis™ to identify 75+ failure modes, detecting and diagnosing issues in detail before they become critical. Get to know how Smart Trac Ultra can transform condition monitoring at your company:

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Always Listening™

This motion detection technology ensures monitoring for every operational cycle. With Always Listening™, vibration data is sampled at the right moment on intermittent machines and discrete operations.

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Sample Scheduling and Listen to Your Machines

Smart Trac Ultra was engineered for reliability teams. You can schedule high resolution samples for in-depth analysis and hear and interpret the condition of your machines through sound.

 

RPM Encoder™

Smart Trac Ultra is the condition monitoring sensor for variable RPM machines. The sensor accurately analyzes assets through a unique algorithm that identifies rotation between 1 and 48,000 RPM in real time based only on the vibration data sampled from the machine.

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Thermistor for Temperature Monitoring

To accurately monitor temperature, but still keep it non-invasive, the Smart Trac Ultra has a thermistor integrated into the base, which allows it to get as close as possible to the machine's housing.

The CNC-machined base to withstand vibrations up to 16 g in acceleration, which ensures more reliable and robust sensor installation.

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Temperature Seasonality

With Smart Trac Ultra, you’re able to monitor machine temperature starting at -40ºF to 230ºF. Our temperature thresholds also adapt with the seasons, our algorithm keeps up with these changes by scanning your ZIP code to track environmental conditions and ensure spot on temperature insights.

 

Machine Health Indicators

View machine health levels in a comprehensive, centralized screen. Plus, understand trends for each failure mode before being alerted by an insight.

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Auto Diagnosis™ and Asset Reliability

TRACTIAN Auto Diagnosis™ is able to detect 75+ failure modes through patented neural networks. And to ensure better failure tracking, you can centralize and register failure journeys from start to finish in a complete history to develop FMEA and RCA strategies.

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915 MHz Proprietary Communication Protocol and Smart Receiver Ultra

The Smart Receiver Ultra is able to communicate with up to 100 sensors within 330 ft in obstacle-filled environments, or up to 3,300 ft in an open field. The Receiver is also IP69K and features antenna diversity for increased data reliability. 

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Certification for Hazardous Locations

The Smart Trac Ultra is also certified for Hazardous Locations, complying with ATEX and IECEx, NFPA 70 CL1, CL2, and CL3 (All Division I).

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Bearings Library

Autocomplete database with over 70,000 types of bearing models for automatic parameter calculations like BPFI, BPFO, and BSF.

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AI-Assisted Procedures and Asset GPT

With the AI-Assisted Procedures, steps are prescribed based on manuals and asset catalogs from different manufacturers, so processes are done much faster than ever before. To optimize processes even further, Asset GPT has the power to autocomplete information of technical data sheets, including motor manuals and bearing catalogs. 

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